Phenol Faced Birch Plywood
Embossed Hexagon Pattern
Smooth Phenol Reverse
Hex Board – HexaDeck – Hexa Ply
Applications
Vehicle Flooring
Durable and hard wearing surface
Used on trailer beds / trailer floors
Camper Van Fit Outs
Sliding campervan beds
Rock & Roll camper Beds and storage units
Camper van furniture
Stage Floors
Available in thick panels. Cut to size for metal frameworks.
Excellent strength to weight ratio
Not as rough textured as mesh – more suited to consumer use
Case Making
Flightcases made from birch hexa plywood
Durable and attractive finish with uni-directional pattern
Thickness & Packing
Panel Sizes
Popular sizes, usually held in stock
Sizes available from the mill
Bespoke cut sizes also available
Cutting Service
Cut to size & CNC machined panels
We offer a full cutting and processing service
Router, drill, chamfer or machining
Edges are sealed with external paint
Case Making Plywood & Flight Case Plywood
Hexa plywood is a popular panel used to fabricate flightcases. Birch hexa plywood is an excellent choice for flightcase manufacturing due to its exceptional durability and strength-to-weight ratio. The plywood core provides stability and rigidity, making it particularly well-suited for protecting delicate equipment during transportation. Utilising birch hexa plywood in flightcase production ensures a high-quality, reliable, and long-lasting solution for safeguarding valuable equipment during travel.
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| Metric | Imperial |
|---|---|
| 2440 x 1220 | 8ft x 4ft |
| 1250 x 2500 | |
| 1220 x 3050 | 4ft x 10ft |
| 1525 x 3050 | 5ft x 10ft |
Specifications
| Width (mm) | Lengths (mm) |
|---|---|
| 1220 or 1250 | 2440 / 2500 / 2745 / 3000 / 3050 / 3340 / 3660 |
| 1500 or 1525 | 2440 / 2500 / 2745 / 3000 / 3050 / 3340 / 3660 |
| 1830 or 1850 | 3050 / 3340 / 3660 / 3850 |
| 2150 | 3050 / 3340 / 3850 / 4000 |
| 2290 | 4000 |
| 2440 or 2500 | 1220 / 1250 |
Our other coated panels…
Plies
The number of laminations
1.4mm thick, laid-up with grain alternating at 90 degrees
Packing
Quantities shown are standard mill packing
For special order items, pack quantities can be altered
| Thickness | No. of Plies | Small Packing | Large Packing |
|---|---|---|---|
| 6.5mm | 5 ply | 65 sheets | 90 sheets |
| 9mm | 7 ply | 44 sheets | 65 sheets |
| 12mm | 9 ply | 33 sheets | 50 sheets |
| 15mm | 11 ply | 26 sheets | 40 sheets |
| 18mm | 13 ply | 22 sheets | 35 sheets |
| 21mm | 15 ply | 19 sheets | 30 sheets |
| 24mm | 17 ply | 17 sheets | 25 sheets |
| 27mm | 19 ply | 14 sheets | 22 sheets |
| 30mm | 21 ply | 13 sheets | 20 sheets |
| 35mm | 25 ply | 12 sheets | 17 sheets |
| 40mm | 29 ply | 10 sheets | 15 sheets |
Paper impregnated with phenol resin
Moisture and chemical resistant. Does not crack
Available in 120g and 240g
Edge Sealing
Exterior acrylic paint to prevent moisture ingress
To match phenol face colour
Weight
680kg per M3*
*approximate and subject to natural variation
Anti-Slip Class
Hexa: Conforms to anti-slip rating R9
Hexa Plus: Conforms to anti-slip rating R10
According to DIN 51130
Bonding
EN314-3 class 3 exterior conditions
Dark brown glue-line, phenol resin
Core Construction
Manufactured with standard birch plywood multi-laminated construction.
Internal veneers: 1.
Wear Resistance
Rolling Test (EN 1818) more than 10,000 cycles, 300kg load
Taber Test (EN 438-2)
400 revolutions (120g film) / 900 revolutions (220g film)
2,500 revolutions (440g film)
Formaldehyde
In accordance with the standard EN 13986
the formaldehyde emission meets the Class E1 requirements
(test method EN 717 Part 2)
Cutting Service
Cut to size & CNC machined panels
We offer a full cutting and processing service
Router, drill, chamfer or machining
Edges are sealed with external paint
For more information on our cutting & machining services